Save maintenance and component expenses by eliminating moisture in electrical cabinets Moisture in electrical cabinets, control panels and motor compartments can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is especially critical in food processing industries, since moisture can lead to mold or bacterial growth and create regulatory concerns.
Save maintenance and component expenses by eliminating moisture in electrical cabinets
Moisture in Dry Storage Cabinets, control panels and motor compartments can affect plant efficiency and product quality, leading to significant downtime and expensive repairs. This is particularly critical in food processing industries, since moisture can lead to mold and bacterial growth and produce regulatory concerns. Purging the compartment with air dried with a system utilizing a filter and membrane supplies a reliable solution with considerably lower initial and operating costs. The system can be applied over a 24/7 basis even during washdown procedures (when drying is most needed).
Removing water vapor from air via a filter as well as a membrane
Water, compressor oils and particulate matter can be taken from compressed air (input temperature range =40-120oF and the input pressure range = 60-150 psig) utilizing a coalescing filter and a hollow membrane module. The coalescing filter removes water droplets, oil and particulate materials having an efficiency of 99.99% at .01 µm and also the hollow membrane fibers remove water vapor to supply dry air having a dew point of -7oF from saturated inlet air of 100oF and 100 psig.
Employing a cabinet dryer avoids downtime
Cabinet dryers have no moving parts and require minimum maintenance; periodic replacing of a filter can be performed during routine system shutdowns. For instance, a meat processing plant within the Midwest that used a heater to keep a user interface dry found that it was replacing the keypad every three weeks. After it replaced the heater having a cabinet dryer, it was possible to operate for six months or more at a time without failures, replacing the filter on a routine maintenance basis.
A similar cabinet drying system was placed on a metal detection system at Dan’s Prize, a division of Dry Storage Cabinets For Optics. Before the dryer was employed, it was required to stop production 3 x a week to remove moisture from the detector. In accordance with Tom Breslin, Manager of Plant Engineering, “once we installed our dryer system, the problem went away. The dryer has been doing spot for regarding a year, with no maintenance issues.”
Dried compressed air reduces operating costs
The operating expense of a filter/membrane based system is considerably lower compared to alternative systems. As an example, Lee Clarkson, production engineer at Ross Industries in Midland VA, a manufacturer of meat tenderizers, food packaging equipment, and food processing systems, reports “essentially no operating costs for your membrane dryer once the method is installed, with the exception of annual cartridge replacement. Inside the case in the meat processing plant discussed above, a saving of about $25,000/year was obtained from eliminating the need to replace the control panel and from down time through the replacement time.”
The Desiccant Dry Cabinets provides an effective, reliable and inexpensive strategy to the issue of mold or premature component failure because of moisture. The device will not require electricity, has no moving parts and xakleh be applied over a 24/7 basis, even during washdown procedures. The mixture of the coalescing filter as well as a membrane filter provides air having a dew point of -7oF as well as a relative humidity of 10% or less, making certain cabinets will likely be kept bone dry.